Did you know that falls are a leading cause of workplace injuries? Warehouses are busy places. With so much activity going on, it’s easy for things to go wrong and for employees to get hurt. Pallet racking systems are essential pieces of equipment in any warehouse, and when they fail, they can cause big problems. There are five of the most common pallet rack failures you can avoid in your warehouse space.
Warehouse Solutions, Inc. can help you with pallet racking repairs and replacement if something does go wrong.
#5: Incorrect Load Weight
One of the most common pallet rack failures is when the weight of the pallets on the racks is not evenly distributed. Uneven weight can cause the rack to collapse, resulting in damage to both the pallets and the rack itself. The pallet rack system’s integrity can fail over time if too much weight is constantly loaded on the rack.
To avoid this type of failure, be sure to distribute the weight of your pallets evenly. You can do this by using pallet row spacers or rearranging your pallets until they are evenly spaced.
If you have a large load that doesn’t fit on one rack, consider using two or more smaller racks instead of overloading one rack. This will help keep the weight distribution even and prevent any potential collapses. Always check the weight capacity from the manufacturer to ensure you have the proper storage space and proper equipment to carry a heavy storage density.
#4: Components from Mix-Matched Manufacturers
Another common pallet rack failure is when components from different manufacturers are mixed. This can happen when racks from other manufacturers are used in the same facility, or new racks are added to existing ones. The problem with this is that each manufacturer has specifications for its use. Mixing components from different manufacturers can void any warranties and could potentially cause the racks to fail.
To avoid this problem, use only components from the same manufacturer. If you need to add on units such as upright frames or beams to create vertical space and increase storage space, purchase new or used add ons made by the same manufacturer. This will ensure that all of your components are compatible and void any warranties.
#3: Altering the Pallet Racks Configuration
One of the most common causes of pallet rack failures is when people alter the pallet rack configuration. Misconfiguration can happen in several ways, such as adding extra shelves, changing the height of the racks, or using incompatible components.
When you alter a standard pallets configuration, you change how they were designed to function. You need to ensure the beam level is the correct length and uprights are installed correctly. Incorrect installation can cause the pallets to become unstable and could lead to a collapse.
To avoid this problem, always use the pallet racks according to their specifications. Avoid adding any extra shelves or changing their height. And only use compatible components from the same manufacturer.
#2: Lift Equipment Being Used Incorrectly
Another common pallet rack failure is caused by lift equipment misused and damaging the rack. This can include using the wrong type of forklift, hitting the rack with the forks or palletized loads, not having enough space in your warehouse layout to maneuver, not having enough counterweight, or trying to lift too much weight.
When lift equipment is misused, it can stress the pallet racks and cause them to fail. To avoid this problem, be sure to use the right type of forklift for your pallets and make sure you have enough counterweight. You should also never try to lift more weight than the industrial pallet racks are rated for.
If you’re not sure how to correctly use your lift equipment, be sure to consult with a professional before using it. They will be able to help you avoid any potential problems and ensure that your pallet racks are safe to use.
#1: Pallet Rack Damage
The final cause of pallet rack failures is damage to the pallets themselves. Can include broken or cracked pallets, pallets that are too short or too tall, or pallets that are not adequately secured. When the pallets are damaged, it can make them unstable and could lead to a collapse. To avoid this problem, be sure only to use undamaged pallets and always secure them tightly in place.
If you have any damaged pallets, be sure to get rid of them immediately or seek a professional repair them. Don’t use them until they are either repaired or replaced.
The Importance of Proper Pallet Racking Equipment in Your Warehouse Space
When it comes to storing your inventory, pallet racking is one of the essential pieces of equipment you’ll need. Pallet rack systems provide a safe and efficient way to store pallets of goods in your warehouse. You may also require various storage options such as teardrop pallet racks, wire decking, selective pallet racks, or a complete pallet racking system.
However, warehouse pallet racking systems can also be one of the most dangerous pieces of equipment if they’re not used properly. That’s why it’s important to have the right equipment and to know about the different causes of pallet rack failures so that you can avoid them in your facility. It’s also essential to have the right equipment and keep it functioning correctly.
Need Pallet Rack System Repair or Replacement?
Warehouse Solutions, Inc. can provide new and used pallets racks and help with repairs if your racks have been damaged. Whether you have a teardrop pallet rack, selective racking, mezzanine, or industrial shelving, we can help keep it safe and functioning. Contact us today to learn more.
Now that you know the five most common causes of pallet rack failures, you can take steps to avoid them in your warehouse. Using quality pallets, keeping your racks clean and free of debris, and using the proper lift equipment, you can help keep your pallet racks safe and prevent any potential accidents.
If you need assistance with pallet rack repairs or replacement, be sure to contact Warehouse Solutions, Inc. We offer various services to help keep your warehouse running smoothly and safely. Give us a call at (800) 278-1715.