A Comprehensive Guide to Different Types of Warehouse Racking Systems

Logistics and Supply Chain Efficiency Tools

Industrial racking systems are critical structures that provide support to goods in warehouses and industrial facilities. These types of warehouse racking systems come in various types, each designed to meet specific storage needs and unit loads.

The importance of selecting the right racking system cannot be overstated, as it plays a central role in the logistics and supply chain operations of companies. Additionally, optimizing space in warehouses has become increasingly important with the growth of online shopping and the need for an extensive network of logistics and distribution centers nationwide.

Categorized based on the type of unit load to be stored

The industrial storage systems sector has come a long way over the years, advancing from simple adjustable pallet racking systems to versatile, dynamic, and adaptable systems that meet the needs of each business. In this article, we will focus on non-automated storage systems, dividing them into two categories based on the type of unit load to be stored: Pallet or Pallet Load Racking and Picking Solutions for cartons or small items.

Quality racking characteristics – Design of storage systems

When it comes to quality racking characteristics, it is important to note that industrial racking may seem like a simple product, but it is not. The design of storage systems is the result of major engineering research and innovation efforts that make it possible to create efficient structures that optimize the time and space of companies internationally.

Key aspects to consider when assessing the quality of different types of industrial racking include engineering, reliable production processes, the use of high-quality raw materials, compliance with international and local regulations, and tests and simulations to certify the reliability of the racking elements.

At Warehouse Solutions Inc., we are a top distributor of new and quality used industrial storage and material handling equipment offering “in-house” space planning, design, AutoCAD drafting, engineering, installation and permitting services to provide our customers with an integrated material handling system from concept through installation.

Let’s take a closer look at the different types of racking systems based on the type of load they support:

Pallet Racking and Heavy Loads:

Adjustable Pallet Racking – Versatile Storage Solution

Adjustable Pallet Racking is a type of industrial racking system that stores pallets mechanically using forklifts. It is a versatile storage solution that allows for the easy adjustment of shelf heights to accommodate different pallet sizes and varying load capacities.

Immediate access to all the unit loads stored

The forklifts access the goods via the aisles that run parallel to the racking and have direct and immediate access to all the unit loads stored. The standard aisle width for adjustable pallet racking is around 3 meters, but this can be adjusted based on the specific warehouse requirements.

Ideal for companies that need to store a large number of pallets of varying sizes and quantities

Adjustable pallet racking is a cost-effective storage solution, suitable for a wide range of industrial applications. It is ideal for companies that need to store a large number of pallets of varying sizes and quantities. The system provides good accessibility and selectivity, making it easy to retrieve individual pallets when needed.

Easy to install and dismantle

Adjustable pallet racking is also easy to install and dismantle, allowing for quick and efficient reconfiguration of the system to meet changing storage needs. It is a versatile storage solution that can be customized with different accessories and add-ons, such as wire mesh decking, pallet support bars, and aisle end protectors.

May not be the best solution for high-density storage or for products with high turnover rates

However, adjustable pallet racking may not be the most space-efficient storage solution, as it requires wider aisles compared to other racking systems. It also may not be the best solution for high-density storage or for products with high turnover rates, as it does not provide the same level of storage density as more compact racking systems.

Types of Mid-Sized Businesses That Can Benefit From Very Adjustable Pallet Racking

Retail and E-commerce: Retail and e-commerce businesses that deal with a diverse range of products and require efficient order picking can benefit from APR systems. The direct access to individual pallets allows for faster order fulfillment and restocking processes.
Manufacturing: Companies that manufacture a variety of products or components can benefit from Adjustable Pallet Racking. The flexibility of the system allows them to easily store and manage different sized items, making it a versatile solution for changing inventory needs.
Wholesale Distributors: Wholesale businesses handling a wide array of products can benefit from APR systems. The direct access to every pallet facilitates efficient inventory management, picking, and restocking processes.
Third-Party Logistics (3PL) Providers: 3PL providers managing inventory for multiple clients can take advantage of Adjustable Pallet Racking. The system’s flexibility allows them to accommodate different products and clients while maintaining efficient access to individual pallets.
Food and Beverage: While drive-through and double deep racking systems can be more suitable for some food and beverage businesses, Adjustable Pallet Racking can still be an effective solution for companies dealing with a diverse range of products. The direct access to individual pallets allows for better inventory control and rotation, ensuring product freshness.
Automotive and Spare Parts: Companies that handle automotive parts, spare parts, or other items requiring versatile storage and easy access to individual pallets can benefit from APR systems. This setup allows them to store various types of products in an organized manner while maintaining efficient retrieval and restocking processes.

When selecting the ideal racking system for your business, it’s crucial to consider your specific needs and operational requirements. Consulting with a warehouse storage expert can help you determine if Adjustable Pallet Racking is the best choice for your business.

Very Narrow Aisle Pallet Racking – Creates a higher density and capacity storage system without the need for more space.

Very Narrow Aisle (VNA) Pallet Racking is a type of industrial racking system that is a compact version of adjustable pallet racking, creating a higher density and capacity storage system without the need for more space. This type of adjustable pallet racking is compacted by narrowing the aisles, resulting in a space saving of over 40%. The minimum aisle width must be 1.5 m in this type of system.

Requires narrow-aisle forklifts

To operate correctly in a warehouse with VNA racking systems, special handling equipment for VNA is required. These narrow-aisle forklifts are designed to operate in tighter spaces and have a smaller turning radius, allowing them to maneuver easily in the narrow aisles.

Best for limited floor space

VNA pallet racking is an ideal solution for warehouses with limited floor space, as it allows for a higher density of storage within the same footprint. This system can be configured to accommodate different load capacities and can be designed to store products of varying sizes and shapes.

Each pallet can be accessed individually

One of the key benefits of VNA pallet racking is the high selectivity it provides. Despite the narrow aisle design, each pallet can still be accessed individually and directly, allowing for efficient inventory management and improved order picking times. The system also provides excellent stability and safety, thanks to its sturdy construction and the use of high-quality materials.

Limited speed & efficiency

However, it’s important to note that VNA pallet racking may not be suitable for all warehouse operations. The narrow aisles can limit the speed and efficiency of forklift movements, and the system requires specialized forklifts and trained operators, which can be more expensive than standard forklifts. Additionally, the aisles may be difficult to navigate in case of emergencies or during maintenance operations.

Types of Mid-Sized Businesses That Can Benefit From Very Narrow Aisle Pallet Racking

E-commerce and Retail Distribution Centers: Businesses that serve as distribution hubs for e-commerce or retail stores can benefit from VNA racking systems. The high storage density combined with direct access to individual pallets allows for efficient order picking and faster order fulfillment.
Third-Party Logistics (3PL) Providers: 3PL providers that manage inventory for multiple clients can take advantage of VNA racking to maximize their warehouse space while maintaining the flexibility to access individual pallets for each client as needed.
Pharmaceutical and Medical Supply: Companies that deal with pharmaceuticals, medical supplies, or other sensitive products can benefit from VNA racking systems. The direct access to individual pallets allows for greater control over inventory and expiration dates, ensuring that products are stored and distributed safely and efficiently.
Electronics and High-Value Items: Businesses handling electronics, high-value items, or other delicate products can benefit from VNA pallet racking. The increased storage density and direct access to each pallet help manage inventory more efficiently, while the specialized handling equipment reduces the risk of product damage.
Spare Parts and Automotive: Companies that handle spare parts, automotive components, or other items requiring high storage density and easy access to individual pallets can benefit from VNA racking systems. This setup allows them to store a wide range of products in an organized manner while maintaining efficient retrieval and restocking processes.

As always, it’s important to consider your business’s specific needs and operational requirements when selecting a racking system. Consulting with a warehouse storage expert can help you determine if Very Narrow Aisle pallet racking is the best choice for your business.

Double Deep Pallet Racking for Higher Storage Density

Double Deep Pallet Racking: In this system, pallets are stored at two depths, achieving higher storage density. However, the operator does not have direct access to all the pallets stored, and special forklifts are required to access the second pallet stored.

Requires special forklift with telescopic forks

To access the pallets stored behind the first row, the operator must use a forklift equipped with telescopic forks or a pantograph mechanism to easily and quickly access the second pallet stored. This makes double deep pallet racking ideal for storing large volumes of the same product, where there is a low level of product rotation, and where stock is moved in large quantities at a time.

Easy to install and compatible with other warehouse automation systems

The system is easy to install and can be adapted to suit different warehouse layouts and storage requirements. It can be configured to accommodate different load capacities and can be designed to store products of varying sizes and shapes. Double Deep Pallet Racking is also compatible with other warehouse automation systems, such as conveyor systems and order picking systems.

Can increase useable space by up to 30%

One of the key benefits of Double Deep Pallet Racking is that it can increase the amount of usable storage space by up to 30% compared to standard adjustable pallet racking systems, making it an ideal solution for warehouses with limited floor space. Additionally, the system offers a high level of stability and safety, thanks to its sturdy construction and robust design.

Less suitable for warehouses with high stock rotation

However, it’s important to note that Double Deep Pallet Racking may not be suitable for all warehouse operations. The system requires specific forklifts with telescopic forks or a pantograph mechanism, which may not be available in all warehouses. It also reduces the selectivity of pallets, making it less suitable for warehouses with high stock rotation.

Types of Mid-Sized Businesses That Could Benefit From Double Deep Pallet Racking

Consumer Goods: Businesses that deal with a variety of consumer goods, such as electronics, toys, or household items, can benefit from double deep racking systems. This setup allows for increased storage density without sacrificing too much accessibility to the stored products.
Manufacturing and Industrial Supply: Companies that manufacture or distribute parts, components, or other industrial supplies can take advantage of double deep pallet racking to optimize their storage space. This type of racking system can help manage a diverse range of products with varying demand levels.
Wholesale Distributors: Wholesale businesses that handle a wide range of products can benefit from double deep pallet racking. This storage solution provides increased storage density while still allowing for efficient access to the stored goods.
E-commerce and Retail Distribution Centers: Double deep pallet racking can be a great fit for e-commerce and retail distribution centers that manage a variety of products. The increased storage density helps to maximize warehouse space while maintaining reasonable access to stored items for efficient order fulfillment.
Food and Beverage: While drive-through racking is often preferred for perishable goods, double deep racking can still be suitable for businesses in the food and beverage industry that deal with non-perishable or less time-sensitive items. This storage solution provides a balance between storage density and accessibility.

As always, it’s important to consider your business’s specific needs and operational requirements when selecting a racking system. Consulting with a warehouse storage expert can help you determine if Double Deep pallet racking is the best choice for your business.

Compact Racking – When space takes priority over direct access to all the unit loads stored

Compact Racking is a high-density industrial racking system designed to optimize space in the warehouse by reducing the width of the aisles required for forklifts to access pallets. The system works by creating parallel aisles within the structure, where forklifts can enter and move around for the pallet loading and unloading process.

Can increase the amount of usable storage space by up to 85%

Compact Racking is particularly useful for warehouses that have limited space but require high-density storage solutions. The system can increase the amount of usable storage space by up to 85% compared to traditional static racking systems, making it ideal for warehouses with a high volume of products.

There are two main types of Compact Racking systems: Drive-In and Drive-Through.

1. Drive In Pallet Racking (LIFO) – Last In First Out

Drive In Pallet Racking (LIFO) is a type of compact pallet racking system that enables the storage of a large number of pallets in a reduced space. It is called LIFO, which stands for Last in, First out, because the last pallet stored is the first one to be retrieved.

Only One aisle needed for forklifts

In this type of industrial racking, pallets are loaded and unloaded from the same side of the racking structure, and only one aisle is required for access by the forklifts. The system can handle pallets of different weights and sizes and is ideal for storing products with a low turnover rate or for storing large batches of homogeneous products.

Requires forklift called a reach truck

To achieve maximum efficiency, it is essential to ensure that pallets are placed in a stable and secure manner within the racking structure. Drive In Pallet Racking (LIFO) requires a special type of forklift called a reach truck, which has an extending fork that enables it to reach deeper into the racking system.

Access to individual pallets more difficult

One potential drawback of this type of industrial racking is that access to individual pallets may be more difficult, as they are stored in deep lanes. As a result, Drive In Pallet Racking (LIFO) is best suited for warehouses that have high-volume storage needs for a limited number of product types.

Types of Mid-Sized Businesses that can Benefit from Drive In Pallet Racking

Non-Perishable Goods: Businesses that handle non-perishable items, such as canned goods, toiletries, or dry goods, can benefit from drive-in racking systems. The LIFO inventory management method is suitable for products with longer shelf lives that don’t require strict rotation.
Manufacturing: Companies that produce parts, components, or finished goods can use drive-in racking to store raw materials or finished products. The high-density storage is efficient for managing large volumes of similar items with less frequent turnover.
Seasonal Businesses: Similar to drive-through racking, drive-in pallet racking can be advantageous for businesses that deal with seasonal products. The LIFO inventory management can be suitable for items that have a longer shelf life and are not subject to rapid turnover during off-peak seasons.
Spare Parts and Automotive: Companies dealing with spare parts, automotive components, or other items that don’t require immediate access to every pallet can benefit from drive-in racking systems. This allows them to store a large volume of products in a limited space.
Furniture and Home Goods: Businesses that deal with large, bulky items like furniture or home appliances can utilize drive-in pallet racking to optimize their warehouse space. The LIFO inventory management can be suitable for items that have a longer shelf life and don’t require frequent rotation.

2. Drive Through Pallet Racking (FIFO)

Drive Through Pallet Racking (FIFO) is a type of industrial racking system that enables pallets to be stored on both sides of the structure, with access aisles running through the center. This allows forklifts to enter from either end of the aisle and retrieve pallets in the order they were stored, following the FIFO (First in, First out) method.

Great for high-turnover and stock that expires

The system is particularly useful for warehouses with products that have a high turnover rate, as it allows for easy access and retrieval of products. It is also ideal for warehouses that store products with an expiration date, as it ensures that the oldest products are retrieved first.

Requires forklifts with extending forks

Like Drive In Pallet Racking, Drive Through Pallet Racking requires forklifts with extending forks to reach deeper into the structure. However, it requires two aisles for access instead of one, which can take up more space in the warehouse.

Better visibility and access

One of the key advantages of Drive Through Pallet Racking (FIFO) is that it provides better visibility and access to each pallet, making it easier to manage inventory and ensure proper stock rotation. It is a versatile storage solution that can be used for a wide range of products and is particularly suitable for warehouses that require rapid stock turnover.

Types of Mid-sized businesses that could benefit from Drive Through Pallet Racking

Food and Beverage: Businesses that handle perishable goods with strict First-In-First-Out (FIFO) inventory management requirements can benefit from drive-through racking systems. The high-density storage optimizes space utilization while maintaining efficient product rotation.
Cold Storage Facilities: Drive-through racking is a great choice for businesses operating in temperature-controlled environments, such as refrigerated warehouses or freezers. The high-density storage reduces the amount of cold air that escapes and lowers energy consumption, which can lead to cost savings.
Seasonal Products: Businesses that handle seasonal products, like holiday decorations or seasonal clothing, can use drive-through racking to optimize their storage space during peak demand periods, allowing them to maintain a larger inventory.
Bulk Storage: Companies dealing with bulk items or materials, such as construction supplies, chemicals, or automotive parts, can benefit from drive-through racking systems. The efficient use of space ensures that large quantities of products can be stored and accessed quickly when needed.
E-commerce and Retail Distribution Centers: Companies that serve as distribution centers for e-commerce or retail stores can benefit from drive-through pallet racking. The high-density storage allows them to manage a large volume of products, while the easy access to each pallet helps them fulfill orders quickly and efficiently.

As always, it’s important to consider your business’s specific needs and operational requirements when selecting a racking system. Consulting with a warehouse storage expert can help you determine if Drive In or Drive Through pallet racking is the best choice for your business.

Live Pallet Racking

Live Pallet Racking is a type of industrial racking system that uses gravity to move pallets along inclined rollers or wheels, allowing for a high-density storage solution. The system is designed to allow for the efficient use of space while providing easy access to each pallet.

There are two main types of Live Pallet Racking: Gravity FIFO Live Storage and Push-Back LIFO Racking.

Gravity FIFO Live Storage – Perfect Stock Rotation

In Gravity FIFO Live Storage, pallets are loaded from one end of the structure and travel down a slight incline towards the other end. The pallets are then retrieved from the other end of the structure, following the FIFO (First in, First out) method. This system is ideal for warehouses that require perfect stock rotation and efficient use of available space.

Push-Back LIFO Racking – Best For Lower Turnover or large batch storage

Push-Back LIFO Racking, on the other hand, uses a series of carts or trays that are mounted on inclined rails. The pallets are loaded onto the carts and pushed back into the structure by the forklift. When the pallet is retrieved, the remaining pallets move forward to the front of the structure. This system is ideal for warehouses with products that have a lower turnover rate or are stored in large batches.

Best for large numbers of pallets & fast access

Live Pallet Racking systems are highly customizable and can be designed to fit the specific needs of each warehouse. They are ideal for warehouses with a high number of pallets that require efficient use of space and fast access to each pallet. The system is also suitable for warehouses with a variety of product sizes and types, as it can be adapted to handle different load capacities.

Types of businesses that would benefit from live pallet racking

Food and Beverage Distribution: Live Pallet Racking is ideal for businesses that need to store perishable items, as it allows for FIFO (first-in, first-out) stock rotation, reducing the risk of spoilage and waste.
Retail and E-commerce: Businesses that require fast and accurate order fulfillment, such as online retailers or wholesalers, can benefit from LPR’s high-density storage and efficient order picking capabilities.
Automotive and Manufacturing: LPR can help mid-sized businesses in the automotive and manufacturing industries optimize their production processes by reducing the time and labor required to move and store heavy parts and components.
Pharmaceuticals and Healthcare: LPR can provide a safe and hygienic storage solution for pharmaceuticals and medical supplies that require controlled environments and secure storage.

As always, it’s important to consider your business’s specific needs and operational requirements when selecting a racking system. Consulting with a warehouse storage expert can help you determine if Live pallet racking is the best choice for your business.

Mobile Racking or Mobile Bases System – Mobile bases or carriages that run on rails or tracks fixed to the floor.

Mobile Racking or Mobile Bases System is a type of industrial racking system that is designed to save space in the warehouse by reducing the number of aisles required for forklifts to access pallets. This is achieved by mounting the racking system on mobile bases or carriages that run on rails or tracks fixed to the floor.

Remote control units create aisles for forklifts

The mobile bases or carriages are driven by electric motors and are controlled by a remote control, allowing for easy movement of the racking units from one aisle to another. When a forklift needs to access a specific aisle, the appropriate racking unit is moved to create an aisle for the forklift to enter.

Can increase storage capacity by 80%

Mobile Racking Systems are particularly useful for warehouses that need to maximize storage capacity, as the system can increase the amount of usable storage space by up to 80% compared to traditional static racking systems. This is because the system eliminates the need for multiple aisles, reducing the amount of floor space required for the same amount of storage.

A high-density storage solution

Mobile Racking Systems are suitable for a wide range of industries, including food and beverage, pharmaceuticals, and cold storage. They are particularly useful for warehouses that require high-density storage solutions, as they allow for more products to be stored in a smaller space.

Highly customizable layouts and load capacities

One of the key advantages of Mobile Racking Systems is that they are highly customizable and can be designed to fit the specific needs of each warehouse. They can be adapted to handle different load capacities, and the mobile bases or carriages can be configured to move in different directions to suit the layout of the warehouse.

Types of mid-sized businesses that would benefit from Mobile Racking

This type of racking system features movable racks that can be repositioned along floor rails, optimizing storage space and providing direct access to inventory:

Cold Storage Facilities: Mobile racking is particularly useful for businesses operating in temperature-controlled environments, such as refrigerated warehouses or freezers. By reducing the number of aisles, mobile racking minimizes the amount of cold air that escapes, leading to energy savings and reduced operating costs.
Document and Archive Storage: Businesses that store large quantities of documents, files, or archives can benefit from mobile racking systems. The high-density storage allows for maximum space utilization, making it an ideal solution for businesses with limited storage areas.
Pharmaceutical and Medical Supply: Companies dealing with pharmaceuticals, medical supplies, or other sensitive products can benefit from mobile racking. The high-density storage and direct access to individual pallets provide better control over inventory and expiration dates, ensuring that products are stored and distributed safely and efficiently.
Textile and Apparel: Businesses in the textile and apparel industry that handle a wide variety of products can benefit from mobile racking systems. The high-density storage maximizes space utilization while still allowing for efficient access to individual pallets for order picking and inventory management.
Aerospace and Defense: Companies dealing with aerospace or defense components often require secure, high-density storage solutions for their valuable and sensitive items. Mobile racking systems can help these businesses maximize their storage capacity while maintaining easy access to individual pallets.
Art Storage and Museums: Organizations that store valuable artwork, historical artifacts, or other delicate items can benefit from mobile racking systems. The high-density storage maximizes space utilization while providing secure and controlled access to the stored items.

Mobile Racking can significantly increase storage capacity while maintaining direct access to inventory, making it an ideal choice for businesses with limited floor space or a need for efficient storage and retrieval of items.

Picking Solutions or Shelving for Light Loads:

Picking solutions are storage solutions for generally less heavy and bulky products, typically cartons, small items, or other products. Here are a few types of industrial racking for light loads:

Longspan Shelving – Designed to store medium and small-sized products

Longspan Shelving is a type of industrial racking system that is designed to store medium and small-sized products that are too heavy or bulky to be stored on traditional shelving units but not heavy enough to require pallet racking. It is a versatile storage solution that provides direct access to all stored materials.

Easy to assemble & configure

Longspan shelving consists of a series of vertical uprights, horizontal beams, and metal decking or particleboard shelves that are adjustable in height. The system is easy to assemble and can be configured in various sizes and layouts to suit the specific needs of a warehouse or storage facility.

Versatile

One of the key benefits of Longspan Shelving is its versatility. It can be used for a wide range of applications, including retail stockrooms, manufacturing facilities, and storage areas for tools and equipment. Longspan shelving can also be easily modified to accommodate changes in product sizes and quantities.

Provides good storage density

Longspan shelving provides good storage density, as it allows for high stacking of items without the need for pallets. It also provides easy accessibility, as each shelf can be accessed directly, and the system can be easily integrated with other storage solutions, such as pallet racking or mezzanine floors.

A cost-effective storage solution

Longspan shelving is also a cost-effective storage solution, as it requires minimal maintenance and is easy to install and reconfigure. Additionally, the system is designed to withstand heavy use and can support heavy loads, making it a durable and reliable storage solution for many different types of products.

Types of mid-sized businesses that would benefit from Longspan Shelving

This type of racking system is designed to store bulky or heavy items, making it ideal for businesses with a variety of product sizes and weights:

Retail and E-commerce: Businesses that handle a diverse range of products, such as electronics, toys, or household items, can benefit from long span shelving. The system provides easy access to products for efficient order picking and restocking processes.
Automotive and Spare Parts: Companies that deal with automotive parts, spare parts, or other irregularly shaped items can utilize long span shelving to store various types of products in an organized manner while maintaining efficient retrieval and restocking processes.
Furniture and Home Goods: Businesses that handle large, bulky items like furniture or home appliances can benefit from long span shelving. The wide spans between uprights allow for the storage of oversized or irregularly shaped products.
Textile and Apparel: Long span shelving is an effective solution for businesses in the textile and apparel industry that deal with a wide variety of products. The open design allows for easy access to stored items, making it an ideal choice for order picking and inventory management.
Small Parts and Hardware: Companies that handle small parts, hardware, or other items that require organization and easy access can benefit from long span shelving. This storage solution can be configured with bins or drawers to keep items organized and readily accessible.
Plumbing and Electrical Supplies: Businesses that deal with plumbing or electrical supplies can use long span shelving to store a variety of items, from pipes and fittings to cables and conduit. The open design allows for easy access and organization of stored products.

When selecting the ideal storage system for your business, it’s crucial to consider your specific needs and operational requirements. Consulting with a warehouse storage expert can help you determine if long span shelving is the best choice for your business.

Multi-Tier Racking creates aisle levels at different heights that are accessed by stairs

Multi-tier racking is a type of industrial racking system that is designed to make the most of the vertical space available in a warehouse or storage facility. It consists of a series of shelves, beams, and uprights that are arranged in multiple levels, with each level accessed by a set of stairs or a mezzanine floor.

Ideal for limited floor space

Multi-tier racking is an ideal solution for warehouses or storage facilities with limited floor space, as it allows for the storage of a large number of products while minimizing the amount of floor space required. It is also a highly versatile storage solution that can be customized to meet the specific needs of a warehouse or storage facility.

Ideal solution for warehouses or storage facilities with high ceilings

One of the key benefits of multi-tier racking is its ability to maximize the use of vertical space, which makes it an ideal solution for warehouses or storage facilities with high ceilings. Multi-tier racking can also be easily customized to accommodate different types of products, with each level of the system being adjustable to suit the specific requirements of the products being stored.

Highly durable and reliable

Multi-tier racking is also highly durable and reliable, as it is designed to support heavy loads and withstand the rigors of daily use. Additionally, the system is easy to install and can be easily modified or expanded as storage needs change over time.

Highly flexible and cost-effective storage solution

Overall, multi-tier racking is a highly flexible and cost-effective storage solution that is ideal for warehouses or storage facilities that need to make the most of their available space. Whether used for storing heavy machinery or small parts and components, multi-tier racking provides a safe, reliable, and efficient way to store a wide range of products.

Types of mid-sized businesses that would benefit from Multi-Tier Racking

A few types of mid-sized businesses that would benefit from Multi-Tier Racking are listed below. This type of racking system maximizes vertical storage space by creating multiple levels of storage within a warehouse, making it ideal for businesses with limited floor space or a need for efficient storage and retrieval of items:

E-commerce and Retail Distribution Centers: Businesses that serve as distribution hubs for e-commerce or retail stores can benefit from multi-tier racking systems. The high-density storage allows for efficient utilization of vertical space, enabling them to manage a large volume of products for order fulfillment.
Third-Party Logistics (3PL) Providers: 3PL providers managing inventory for multiple clients can take advantage of multi-tier racking to maximize their warehouse space. The system’s high-density storage allows them to accommodate different products and clients while maintaining efficient access to stored items.
Apparel and Textile: Businesses in the apparel and textile industry that handle a wide variety of products can benefit from multi-tier racking systems. The high-density storage allows for efficient use of vertical space, making it easier to manage a large inventory of items.
Spare Parts and Automotive: Companies that deal with spare parts, automotive components, or other items requiring high-density storage can benefit from multi-tier racking systems. This storage solution enables them to store a large volume of products in an organized manner while utilizing the vertical space efficiently.
Electronics and High-Value Items: Businesses handling electronics, high-value items, or other small to medium-sized products that require secure, high-density storage can benefit from multi-tier racking. This type of racking system allows for efficient use of vertical space and helps manage inventory more effectively.
Archival and Document Storage: Multi-tier racking can be suitable for businesses that store large quantities of documents, files, or archives. The high-density storage allows for maximum space utilization, making it an ideal solution for businesses with limited storage areas.

When selecting the ideal racking system for your business, it’s essential to consider your specific needs and operational requirements. Consulting with a warehouse storage expert can help you determine if multi-tier racking is the best choice for your business.

Keep in mind that while Multi-Tier Racking is effective for maximizing storage space, it may require additional safety measures and equipment such as mezzanine flooring, safety railings, and proper lighting.

Carton Flow Rack Systems – Light unit loads slide along pulley rails or rollers with a slight incline

Carton flow rack systems are a type of industrial racking system that provides high-density storage for cartons and other small, light items. They are designed to increase storage capacity and efficiency, while also making it easy to access and manage inventory.

Small items to flow from the back of the rack to the front

Carton flow rack systems are typically comprised of inclined tracks or rollers that allow cartons and other small items to flow from the back of the rack to the front, where they can be easily accessed and picked. The system is designed to work on a first-in, first-out (FIFO) basis, ensuring that older items are used before newer ones.

Maximize storage density

One of the key benefits of carton flow rack systems is their ability to maximize storage density, as they allow for high stacking of items without the need for bulky shelving units. This makes them an ideal solution for warehouses or storage facilities with limited floor space. Additionally, carton flow rack systems are highly customizable, allowing them to be tailored to the specific needs of a warehouse or storage facility.

Quick and efficient access to a large number of small items

Another benefit of carton flow rack systems is their ease of use. They are designed to make it easy to access and manage inventory, with items flowing smoothly from the back of the rack to the front, where they can be easily picked and managed. This makes them an ideal solution for warehouses or storage facilities that require quick and efficient access to a large number of small items.

Overall, carton flow rack systems are a cost-effective and versatile storage solution that can be used for a wide range of applications. Whether used for storing small parts and components or larger items, carton flow rack systems provide a safe, reliable, and efficient way to store and manage inventory.

Types of mid-sized businesses that would benefit from Carton Flow Rack Systems

Carton Flow Rack Systems use gravity-fed roller tracks to store and organize items in a warehouse, making them ideal for businesses with high product turnover, a large number of SKUs, or a need for efficient order picking:

E-commerce Retailers: With a diverse product range and high order volumes, e-commerce businesses can benefit from the efficiency and organization that Carton Flow Rack Systems provide during order fulfillment.
Food and Beverage Distributors: Carton Flow Rack Systems can help maintain proper inventory rotation (FIFO) and organization for perishable items, reducing spoilage and ensuring fresh products are delivered to customers.
Pharmaceutical Distributors: The need for accurate tracking and handling of medication make Carton Flow Rack Systems an excellent choice for pharmaceutical warehouses to ensure proper stock rotation and order accuracy.
Consumer Packaged Goods (CPG) Distributors: With a wide range of products and high turnover rates, CPG businesses can benefit from the improved organization and efficiency that Carton Flow Rack Systems offer.
Electronics Wholesalers: The high number of SKUs and the sensitivity of electronic components make Carton Flow Rack Systems an ideal choice for efficient storage, organization, and retrieval.
Apparel and Textile Distributors: Carton Flow Rack Systems can optimize storage and order picking for the varying sizes and shapes of clothing items, improving warehouse efficiency.
Auto Parts Suppliers: The complexity and diversity of auto parts inventory can be managed more efficiently with Carton Flow Rack Systems, ensuring accurate and timely order fulfillment.
Third-Party Logistics Providers (3PLs): Carton Flow Rack Systems offer the flexibility and efficiency needed to accommodate the diverse inventory requirements of multiple clients in a 3PL warehouse.
Office Supplies Distributors: The wide range of office supplies can be organized and retrieved efficiently using Carton Flow Rack Systems, making order fulfillment faster and more accurate.
Medical Equipment Suppliers: Carton Flow Rack Systems can provide precise tracking and handling for high-value and sensitive medical equipment, ensuring proper stock rotation and order accuracy.

AR Light Shelving – Can be used in both industrial warehouses and office environments.

AR Light Shelving is a type of industrial racking system designed for storing smaller, lighter items. It is a versatile and adaptable solution that can be used in both industrial warehouses and office environments.

The shelving units are typically made from high-quality steel and are designed to be durable and long-lasting. They are available in a range of sizes and configurations to suit different storage needs and can be easily adjusted as needed.

An ideal solution for warehouses or storage facilities that require flexibility and adaptability

One of the key benefits of AR Light Shelving is its ease of use. The open design allows for quick and easy access to stored items, while the lightweight nature of the shelving makes it easy to move and reconfigure as needed. This makes it an ideal solution for warehouses or storage facilities that require flexibility and adaptability.

Highly customizable

AR Light Shelving is also highly customizable, allowing for the addition of various accessories such as dividers, bins, and labels to help organize and manage inventory. This makes it an ideal solution for storing a wide range of items, from small parts and components to files and documents.

An affordable solution

Another key benefit of AR Light Shelving is its cost-effectiveness. It is an affordable solution that provides a high level of storage capacity, making it an ideal choice for businesses of all sizes.

Overall, AR Light Shelving is a versatile, durable, and cost-effective solution for storing smaller, lighter items. With its customizable design and ease of use, it is an ideal choice for a wide range of applications, from industrial warehouses to office environments.

Types of mid-sized businesses that would benefit from AR Light Shelving

The types of mid-sized businesses that would benefit from AR Light Shelving typically have a high number of SKUs, require frequent product rotation, or have complex picking processes:

E-commerce Retailers: Due to the need to store a wide range of products with varying sizes and weights, e-commerce businesses can greatly benefit from AR Light Shelving, as it allows them to quickly locate and pick items during order fulfillment.
Electronics Wholesalers: With a large number of SKUs and various products in stock, AR Light Shelving can help businesses optimize storage and retrieval of items, reducing errors and increasing productivity.
Pharmaceutical Distributors: The precise handling of medication and the need for accurate tracking make AR Light Shelving an excellent solution for pharmaceutical warehouses.
Apparel and Textile Distributors: The varying sizes and shapes of clothing items make AR Light Shelving an ideal choice for efficient organization, tracking, and retrieval of stock.
Auto Parts Suppliers: The complexity and diversity of auto parts inventory can be easily managed using AR Light Shelving, ensuring efficient and accurate order fulfillment.
Third-Party Logistics Providers (3PLs): As 3PLs cater to a variety of clients with different inventory requirements, AR Light Shelving can provide the flexibility and customization needed to accommodate diverse storage needs.
Food and Beverage Distributors: AR Light Shelving can assist businesses in maintaining proper inventory rotation and organization, which is essential for perishable items.
Medical Equipment Suppliers: The high value and sensitive nature of medical equipment require precise tracking and handling, which AR Light Shelving can help facilitate.
Office Supplies Distributors: AR Light Shelving can provide an organized and efficient storage solution for the wide range of office supplies, making order fulfillment faster and more accurate.
Cosmetic and Personal Care Product Distributors: Due to the large number of SKUs and the need for quick product rotation, AR Light Shelving can help streamline inventory management and picking processes in cosmetics and personal care product warehouses.

In conclusion, selecting the right type of industrial racking system is critical for the smooth functioning of a warehouse and the logistics and supply chain operations of companies. There are various types of racking systems for different situations, storage needs, or unit loads, and it is important to consider the quality characteristics and regulations compliance when choosing a racking system. If you need any advice on the most suitable type of industrial racking for your warehouse, our team at Warehouse Solutions will be happy to assist you.

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