2022 Warehouse Storage Rack Systems

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There are many different types of storage rack systems that can be used in warehouses. Choosing the right system can be tricky- it is important to consider the space you have available, as well as what items you need to store. Here we will discuss the different types of storage rack systems and how they can be best utilized in your warehouse setting.

Types of Pallet Rack Systems

There are a variety of different types of rack systems you can utilize for your warehouse storage. Pallet racking systems are great for creating floor space and organizing inventory. Here are some of the most popular types:

Cantilever Rack Systems

Cantilever racks are perfect for storing long or bulky items. They can be easily customized to fit the specific needs of your warehouse storage space, and they are great for storing items that are difficult to stack, such as pipes, lumber, or carpet rolls. A cantilever rack can come in single or double-sided configurations to increase your storage density and give you more floor space.

You can easily fit a cantilever rack in your warehouse space either indoors or outdoors depending on the type of products you’re storing. This warehouse storage system is also great for manufacturing businesses, carpet manufacturers, or lumber yards.

Drive-In Rack

Drive-in rack systems allow you to store pallets directly in front of you, making it easy to access the inventory. This pallet racking system is a drive-in system that provides for high-density storage for large quantities of products that aren’t removed often.

Drive-in pallet racks are great for products with a high number of pallets per type that are stored and shipped in large lots. They use the highest amount of storage space vertically and horizontally. Forklifts can easily drive in and out to access inventory. If you have a large number of similar products, drive-in pallet racks may be the perfect option for your warehouse space.

Push Back Rack

Push back rack systems use a sliding system that allows you to move pallets towards the front of the rack with ease. These are similar to selective racking that’s doubled into groups of four pallet racking. They can increase your storage density from 25% to 65%. Push back racks allow for flexibility to store multiple SKUs.

This type of pallet racking system is perfect for companies who utilize the last-in, first-out system and reduce pick times. All of the pallets used to store items are set on trolleys which are pushed back along rolling rails. The rails are built on an incline so the pallet racks can be moved forward when the pallet closes to the aisle is removed.

Selective Pallet Rack

Selective racking systems are the most popular type of storage system. They allow you to store a variety of different-sized pallets, and they can be customized to fit the specific needs of your warehouse. Selective pallet racks are efficient and utilize your storage space by allowing immediate access to inventory. It’s the best solution for companies that store palletized products with a variety of SKUs.

Storage Rack System

Storage rack systems are also known as pallet racks and are another common type of storage system. Pallet racks are available in many different sizes and can hold a variety of weights. They are perfect for storing large items, such as boxes or crates. Pallet racks are typically arranged in rows, with each row containing multiple levels.

Pallet Rack Accessories

Pallet rack accessories add features to increase the efficiency of your pallet rack systems. Here are a few of the accessories we suggest:

Wire Decks

Wire decking is a metal mesh that gives your shelving a foundation. They fit snuggly between the two shelving beams (rear and front) that you can use to store non-palletized inventory.

Span-Track Drop-In Gravity Flow Lanes

Flow rollers help give the most surface contact to the cartons as they flow down the assembly line by gravity. Span-Track increases carton flow, keeps tracks from getting hung up, and increases the amount of product that gets through the line. Shelves aren’t necessary so they can be easily added to any new or existing warehouse racking system.

Pallet Safety Cross-Supports

Also known as crossbars, cross supports don’t hold the weight of the pallet but add additional support to the entire system. They are affordable additions made of galvanized steel that meet fire safety codes and requirements.

Column Protectors

Column protectors prevent warehouse racking systems from getting dents or from collapsing. They help prevent forklift damage by coming in a variety of heights to fit the needs of your warehouse racking system.

End-of-Aisle Guards

Aisle guards are a great way to protect your pallet racks, posts, and frames from forklift damage. The best part about them? They come in different lengths so you can find one that’s perfect for any warehouse space!

Personnel Protection Netting

The protection netting is sturdy and keeps items from falling off of a racking system onto the floor or a person. This high-quality material can be attached directly to any pallet rack storage system for maximum safety.

M-Dividers

If you need to store lumber, fencing or windows then M-Dividers are an ideal choice for the job. They can be ordered based on your specific needs so that they will safely hold all types of products in place safely.

Aisle Sign Kits

Aisle sign kits can be designed to label what each aisle in your warehouse contains. This can significantly reduce the amount of time it takes to locate and pick items. Signs also keep forklift operators and products safe by helping with the flow of traffic.

Pallet Stop Beams

Pallet stop beams are an essential safety accessory for your pallet racking system. They help to prevent the load from falling off, which keeps people and products safe. Building inspectors will notice these in use too.

Reel Holders

Reel holders are the best choice for convenient storage of wire, chains, cables, rope, and anything else that can be wound up. They can be attached very quickly with only one person to any pallet rack.

Which System is Right For You?

Warehouse racking systems have their own set of benefits and drawbacks. It is important to choose the material handling equipment that will best meet the needs of your business. Consider the items you need to store, as well as the amount of warehouse storage space you have available. Here are some tips on choosing the right pallet rack systems:

  • If you need to store a variety of different-sized pallets, then a selective pallet rack system is your best option.
  • If you need quick and easy access to your inventory, then a drive-in or push back rack system is ideal.
  • If you need to store long or bulky items, then a cantilever rack system is perfect for you.

Benefits of Warehouse Pallet Racking Systems

Warehouse racking systems offer a variety of benefits for warehouses. They create pallet storage, organize inventory, and make it easy to access products quickly and easily. By using the right types of pallet racking systems, you can improve efficiency and maximize space in your warehouse.

When choosing a storage rack system, be sure to consider the specific needs of your business. The right system will help you store more items efficiently and keep your warehouse organized. At Warehouse Solutions, Inc., our team of professionals can help you decide what type of pallet rack systems are best for your business. We can also help with the design and function of your warehouse floor. Give our team a call today!